Emergency handling skills for lead-acid battery leakage in forklifts

Time：2025-07-28 11:06:45

Browse：637

Therefore, it is of vital importance to master the emergency handling skills for lead-acid battery leakage in forklifts.

In the logistics and transportation process of industrial production, forklifts play an indispensable role, and lead-acid batteries, as the power core of many forklifts, their normal operation is directly related to operational efficiency and safety. However, leakage of lead-acid batteries in forklifts is a relatively common fault. If not handled properly, it will not only affect the normal use of forklifts but also pose a threat to the safety of operators and cause environmental pollution at the same time. Therefore, it is of vital importance to master the emergency handling skills for lead-acid battery leakage in forklifts.
The hazards of lead-acid battery leakage in forklifts
The electrolyte that leaks from the lead-acid battery of a forklift mainly consists of sulfuric acid and is highly corrosive. Once in contact with human skin, it can cause burns and corrosion. If it splashes into the eyes, it may cause vision damage or even blindness. At the same time, if the electrolyte leaks onto the metal parts of the forklift, it will cause corrosion and rusting of the parts, shortening the service life of the forklift. In addition, leakage may also cause internal short circuits in the battery. In severe cases, it may even lead to dangerous situations such as fires and explosions, posing a great threat to the surrounding environment and the safety of personnel.
Common causes of leakage in forklift lead-acid batteries
Understanding the causes of leakage can help us better prevent and handle leakage problems. The common causes of leakage mainly include the following points
Battery casing damage: During the operation of forklifts, the battery casing may crack due to reasons such as collision and compression, which can cause leakage.
Poor sealing of the terminal posts: If the sealant at the battery terminal posts ages, cracks or loosens, the electrolyte will leak out from the terminal posts.
Overcharging: Prolonged overcharging can cause excessive internal pressure in the battery, leading to the electrolyte overflowing from the vent hole.
Battery aging: As the usage time increases, the plates inside the battery will gradually corrode and deform, which may cause the casing to crack and lead to leakage.
Emergency handling steps for leakage of lead-acid batteries in forklifts
When leakage is found in the lead-acid battery of a forklift, emergency treatment should be carried out immediately following the steps below
Take good safety precautions
Before dealing with the leakage, the operator must take adequate safety precautions. Acid-resistant gloves, goggles, acid-resistant aprons and other protective equipment should be worn properly to avoid direct contact of the electrolyte with the skin and eyes.
Stop forklift operation and cut off power
Once leakage is detected, the operation of the forklift should be immediately stopped. The forklift should be parked in a safe and well-ventilated place, and then the power connection of the battery should be disconnected to prevent dangerous situations such as short circuits.
Clean up the leakage
When cleaning up the leakage, special tools and materials should be used. You can first cover the leaked electrolyte with dry sand or adsorption cotton to absorb it and prevent its further diffusion. After the electrolyte is absorbed, collect the sand or adsorption cotton and place it in a dedicated corrosion-resistant container for treatment in accordance with the hazardous waste treatment standards. For the remaining electrolyte, it can be neutralized with a diluted baking soda solution (sodium bicarbonate solution), and then rinsed clean with clear water. However, it should be noted that the wastewater after rinsing cannot be discharged at will and needs to be properly treated.
Check the battery condition
After cleaning up the leakage, carefully check the condition of the battery. Check whether the battery casing is cracked or deformed, and whether the terminals are loose or corroded. If the battery casing is severely cracked and cannot be repaired, a new battery should be replaced in time. If only the terminal posts are poorly sealed, they can be resealed.
Frequently Asked Questions and Answers
Question: Can a forklift still be used after its lead-acid battery leaks?
Answer: Whether a forklift's lead-acid battery can continue to be used after leakage depends on the severity of the leakage and the damage to the battery. If there is only a slight leakage, after inspection, the battery casing shows no obvious cracks and the internal plates are not damaged. After proper cleaning and repair, it may still be usable for a short period of time. However, if the leakage is severe, the battery casing is cracked or the plates are damaged, it cannot be used any longer; otherwise, there will be a great safety hazard. At this time, a new battery should be replaced in a timely manner.
Question: How to prevent leakage of lead-acid batteries in forklifts?
Answer: To prevent leakage of lead-acid batteries in forklifts, the following aspects can be considered. First of all, it is necessary to operate and use the forklift correctly to avoid situations such as collision and squeezing, and prevent damage to the battery casing. Secondly, it is necessary to regularly maintain and service the battery, check whether the battery terminals are loose, and tighten them in time. Check if the sealant is aged. If there is any problem, replace it in time. In addition, it is necessary to charge reasonably and avoid overcharging. Follow the battery's usage instructions for charging operations and ensure that the charging environment is well-ventilated. Finally, when handling and installing batteries, handle them with care to avoid severe vibration and impact.
Summary
Although leakage of lead-acid batteries in forklifts is common, as long as the correct emergency handling skills are mastered, the harm it brings can be effectively reduced. In daily work, operators should enhance their safety awareness, regularly inspect and maintain batteries, and take preventive measures. In the event of a leakage, remain calm and follow the emergency response procedures to ensure personnel safety and the normal operation of the equipment. At the same time, for the waste generated during the leakage treatment process, it must be handled strictly in accordance with relevant regulations to protect the environment.

Statement: The articles on this site are written by the GSGT team or reprinted from other media or compiled by AI.No reproduction without permission.For copyright or other issues, please contact:gsgtpower@163.com.

News

Emergency handling skills for lead-acid battery leakage in forklifts

24V/VCF6A lead-acid battery NICHIYU FBR9 forward forklift battery factory direct supply

24-7PBS/560M Forklift Battery for Hyster E40XN 48V 560Ah Excellent in Both Price and Quality

24V/4HPzS620 Lead-Acid Battery for ForkLifts and Hyster N30XMR3 Special Battery for ForkLifts

24V/VGF370 Hyster P2.0 Pallet Truck Battery Factory Direct Supply